emoser 0 Posted April 21, 2007 i have a 616 that was rebuil(the whole 9 yards) and it is still running very rough and sometimes stalls when it gets hot. this is the same thing it did prior to the rebuild. does anyone have any advice? it has a new fuel pump and a different carb, it seems to vapor lock. the exhaust gets so hot that it will melt the battery unless covered with a board. it has been setting for a couple of years since i can't figure out the problem. it starts and runs perfect until it is hot.the engine is an ccka series onan Share this post Link to post Share on other sites
Marty-MN 0 Posted April 21, 2007 the exhaust on these always makes the battery to warm if you do not have a shield. that said you might have a mouse nest or something like it restricting the air flow. lean air/fuel ratio will make them warm and try checking the points and timing. simple things first Share this post Link to post Share on other sites
JimS 1 Posted April 21, 2007 Do you have all of the engine heat shields in place? Share this post Link to post Share on other sites
JP 0 Posted April 22, 2007 Yep! Engine shields & nets! Let us know! Share this post Link to post Share on other sites
MPH 12 Posted April 22, 2007 Had a similiar problem on my 4040 when I was getting it going several years ago, problem turned out to be the niffity little ceramic fuel fileter I put on it. Replaced with a clear auto type filter and been fine ever since. Share this post Link to post Share on other sites
emoser 0 Posted April 22, 2007 all shields are in place and muffler is clear. timing is ok but i read elsewhere on forum that a different onan series would wearout plunger for points thanks for advice and keep it comingsm01 Share this post Link to post Share on other sites
Marty-MN 0 Posted April 23, 2007 I know you said the shields are all in place but are the shields on top of the engine around the carb still there? Is the rubber boot that fits between the carb and hood still there? Share this post Link to post Share on other sites
emoser 0 Posted April 25, 2007 any one have a picture of all shields in place, i need to check the rubber seal. thanks again to everyone Share this post Link to post Share on other sites